Fully automatic one-time forming production line for assembled building steel beam

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Overview

Product advantages

1. Integrate a number of intelligent technologies and innovative products in the industry

① 33 patents with independent intellectual property rights;

② No driving is required in the production process, and H-beam steel is formed at one time;

③ A special welding machine for six-wire and six-arc heavy steel can be optionally equipped to realize one-time forming of heavy steel; It can also be optionally equipped with double wire double arc welding machine, which greatly improves the processing speed.

④ The hot welding and hot correction process can realize digital control, and the parameters such as welding current and voltage can be automatically matched according to the thickness of the plate. The hot welding and hot correction process can directly correct the plate without cooling to reach the quality standard, thus solving the problem of welding reverse deformation;

⑤ Without welding the arc ignition plate, directly welding it to both ends of the plate;

⑥ Independently research and develop the groove-free welding technology for webs below 18mm, reduce the blanking steps of plates, and improve the welding accuracy and efficiency;

⑦ The equipment is equipped with automatic lubrication system, local graphite self-lubrication, and daily maintenance is simpler;

⑧ Equipped with automatic flux control system to reduce manual dependence and intelligently control flux flow;

⑨ Provide intelligent after-sales guarantee, reduce failure rate and make maintenance more convenient.

2. Automated/intelligent production, high production efficiency

① Intelligent loading-intelligent plate clamping-intelligent plate centering-intelligent mopping-intelligent point fixing-intelligent detection-intelligent flux blanking-intelligent welding-intelligent correction-intelligent lifting-intelligent flipping, realizing intelligent production in the whole process;

② In the production process, there is no need to set up spot welding, plate hoisting, arc ignition plate welding, groove-free welding of webs below 18mm, no need to manually control flux flow, no need to transfer multiple equipment, reduce operation procedures, and greatly increase the per capita production capacity.

③ It has a variety of control methods such as touch screen and remote control, and it can be operated by clicking the mobile phone;

④ It can be networked with Zhimaide intelligent digital welding machine to realize automatic adjustment of intelligent current and voltage;

⑤ Intelligent heavy-duty AGV logistics transfer vehicle can be optionally equipped to greatly improve the efficiency of component transfer;

⑥ Through the intelligent factory management system, it can be combined with H-beam intelligent robot riveting and welding assembly line, intelligent spraying and polishing integrated machine, ternary runner intelligent environmental protection integrated machine and other equipment to realize intelligent factory construction and production standardization.

3. Cost saving and short return period

① Intelligent production in the whole process, with a small number of operators, saving many labors, effectively reducing the risk of work-related injuries, protecting operators and higher per capita production capacity;

② There is no need for plate hoisting in the production process, and the driving input is less than that of traditional equipment;

③ Under the same area, the full-automatic one-time forming production line of prefabricated building steel beams has higher production efficiency and doubles the production capacity per unit area;

④ Equipped with intelligent flux blanking system, no need to weld arc ignition plate, no need to spot welding shaping, greatly saving consumables;

⑤ Compared with traditional equipment, under the same production capacity, the electricity consumption of driving machines, welding machines, fixed electricity consumption of assembly points, etc. are greatly reduced. At the same time, the overall electricity consumption is reduced by about 50% by intelligent matching of current, voltage and other parameters.

⑥ Each unit can independently control the operation and complete the production, adapt to the requirements of each link of H-beam processing, and avoid the delay of the construction period due to equipment maintenance.

4. Multiple certifications, excellent quality

① The materials are practical, and the core structural parts of the equipment are castings, so as to avoid the stress deformation of steel plate welding and ensure the accuracy and life of the equipment;

② ISO9001 international quality system certification;

③ EU CE certification;

④ A leading brand in quality in the national building intelligent equipment industry.


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