Overview
Product advantages
1. Strong adaptability and high degree of intelligence
① Suitable for multi-batch and small-batch welding requirements, and can weld a variety of plates.
② Teaching-free programming: the welding attitude, positioning attitude and empty shift path are all calculated by software, which reduces manual programming procedures and is more intelligent.
③ Model import, automatically extract and analyze welds, and connect with mainstream 3D modeling software such as Tekla and SolidWorks.
④ Adopting digital twin technology, the synchronous movement of the robot in the software and the robot in the real workstation can be realized, with a high degree of intelligence.
⑤ There is a welding process library, which supports custom processes and manually imports the process template library, which can adapt to the welding situation of many types of complex workpieces.
⑥ It has the function of production data statistics, supports remote viewing of mobile phone applets, grasps the processing progress in real time, and is more intelligent.
⑦ It can be connected to the MES system, and you can scan the workpiece QR code or enter the workpiece drawing number (stamp number) to search the drawing files from the server workpiece model library and download them to the offline intelligent platform, without U disk map.
2. High welding accuracy and fast welding speed
① Automatic sorting (with the shortest empty travel distance of the robot), supports automatic planning of empty movement path, and various types of positioning actions can be automatically generated: laser positioning, 3D camera positioning, touch positioning and other positioning action trajectories. Welding is more accurate and welding speed is faster.
② Dual positioning mode, BAYKAL composite vision sensor: Compared with 3D camera, it is not disturbed by natural light. The same camera has a large line of sight and a small line of sight, with a large line of sight (750-1800mm) for rough positioning and a small line of sight (550-750mm) for accurate positioning, positioning and deviation correction, which escorts the welding speed and welding quality.
③ It has offline programming function. Based on the workpiece and workstation scene model, the built-in welding process package quickly adapts the weld seam, and cooperates with the automatic obstacle avoidance algorithm to quickly generate the welding path, thus saving the welding preparation time.
④ The user sets the allowable range of welding gun attitude according to the actual welding process requirements. The software automatically calculates the robot welding trajectory and obstacle avoidance air-moving path according to the scene and attitude requirements. The air-moving path planning can automatically generate the air-moving trajectory with obstacle avoidance function.
⑤ Weld tracking system: Feedforward and feedback are combined to achieve higher recognition accuracy.
⑥ Automatically generate the welding torch attitude (welding torch angle), support the automatic calculation of welding attitude and positioning attitude, and visually display it in the software interface for real-time observation, taking into account both quality and efficiency.
⑦ The welding torch attitude (push-pull angle) can be modified in real time. Based on the model modification, there is no need to operate the teaching display, and it can be modified separately on the on-site intelligent operation platform, which is more convenient to operate.
⑧ Supports batch generation of welds, saves repeating each duplicate welding process for similar welds, and saves offline programming operation time.
3. Save costs and improve welding quality
① General workers (male or female) can operate equipment skillfully, save manual welding costs, and stable personnel are not easy to lose.
② Effectively alleviate the problems such as large dimensional error, uneven plate surface, unstraight bending and diagonal twist caused by cutting of shearing machine, and greatly reduce the welding scrap rate.
③ Effectively avoid the problems of large shear angle error of rib plate, manual riveting and welding, inconsistent over-welding holes, resulting in inconsistent starting and ending points of weld seam and uncontrollable change of weld length.
④ Support breakpoint positioning to continue processing, and support custom restart arc retreat distance. Supports the interruption of the weld over-weld hole position and the connection of the over-weld hole position, ensures the reliability of the weld joint, reduces human intervention and improves the welding quality.
4. Long service life and convenient maintenance
① The wiring of the robot body is simple, there are no exposed cables and pipelines at the rear end of the wire feeder, and all pipelines are built into the robot body, so there is no risk of external interference and hanging wires;
② The robot work cabinet adopts independent air duct design, which adapts to high dust environment, resists interference and high temperature; All kinds of communication interfaces are reserved, and the welder has strong adaptability and convenient maintenance.
③ Fully enclose the ground rail to avoid the wear of the slide rail caused by welding splash and dust; Multi-point lubrication system to extend the service life of the slider; Taiwan brand linear track and rack, laser cutting machine tools of the same type of precision reducer, precision and speed coexist;
④ With collision detection and singular point avoidance, obstacles outside the model can be manually added in the software to avoid collisions (such as backers or fixtures) and improve the service life of the equipment.
⑤ If the spacing is too small, the posture of interference or gun collision will not generate a welding path, and it will automatically jump away, effectively reducing the risk of gun collision.
